Our Process from Concept to Completion
We pride ourselves on delivering efficient, high-quality modular solutions through a precise, step-by-step process.
From initial enquiry to the final installation, our approach ensures that every aspect of your project is handled with care, expertise, and precision.
Explore how we bring your vision to life through our comprehensive prefabrication journey.
1
Enquiry Received
It all begins when we receive your enquiry. We listen carefully to understand your project needs and expectations.
Our team reviews your initial enquiry and gathers any additional information required to ensure we have a clear understanding of your requirements. This helps us align our expertise with your project goals right from the start.
2
Internal Review
We conduct an internal review to assess the feasibility and scope of your project.
Our design team reviews the project specifications, checking for any potential challenges and identifying opportunities for prefabrication. We leverage our extensive experience to ensure every aspect of the project is considered.
3
Feasibility Model – Worst Case Scenario
We model the project based on the most challenging scenarios to ensure preparedness.
Using advanced BIM technology, we create a feasibility model that accounts for worst-case scenarios. This step allows us to anticipate challenges, ensuring that our prefabrication process remains adaptable and efficient.
4
Module Mapping & Budget Pricing to Establish Scope
Establishing the scope of work and budget based on the project’s requirements.
We map out the modular components of your project and provide a detailed budget, ensuring transparency and clarity in costs. This stage is crucial for setting expectations and defining the scope of work.
5
Meeting to Outline Scope and Module Design with Client
We collaborate with you to finalise the project details and design.
Our team meets with you to discuss the project’s scope, design considerations, and any specific requirements. Using BIM, we outline the modular elements to ensure that your vision is captured accurately.
6
Scope Agreed – PSL Provide Detailed Pricing
Once the scope is agreed upon, we provide detailed pricing.
We finalise the scope and provide a comprehensive pricing breakdown, ensuring that all costs are transparent and agreed upon before proceeding to the next stage.
7
Detailed Modelling & CSV Generation for Material Order
We generate detailed models and material lists for the fabrication process.
Using BIM, we create detailed models of each modular component and generate a CSV list for ordering materials. This ensures that every element is accounted for and ready for fabrication.
8
Module Detailed Drawings and Spooling
Detailed drawings are created, and spooling is prepared for assembly.
Our design team prepares comprehensive drawings for each module, ensuring precise assembly. Spooling is carried out to streamline the fabrication process, reducing potential errors.
9
Material Batching for Assembly
Materials are batched and prepared for the assembly stage.
All required materials are grouped and prepared for assembly in our controlled facility, ensuring efficient production and minimising delays.
10
Module Frame Production & Assembly
Precision-crafted modular solutions built to specification
Our skilled team fabricates and assembles each modular frame with exceptional attention to detail, using BIM models to ensure perfect fit and functionality for every component.
11
Final QA and Testing
Comprehensive quality checks and testing ensure everything is up to standard.
Our quality assurance team conducts thorough testing to ensure every module meets our stringent standards. This includes testing for durability, accuracy, and safety.
12
Package / Store & Deliver
The modules are packaged, stored, and delivered to your site.
Once the modules pass quality checks, they are carefully packaged and stored, ready for delivery to your site. We ensure timely and safe transportation, minimising the risk of damage.
How We Work
From Design to Delivery
Our process optimises every stage of construction, from initial design to final installation, delivering efficient cost-effective solutions tailored to your project needs.
Precision and Accuracy
Every stage is meticulously planned and executed, ensuring your project is delivered exactly as designed.
Efficiency and Speed
Our streamlined process minimises delays, ensuring your project is completed on time and within budget.
Quality Assurance
Our rigorous quality checks guarantee that every module meets the highest standards.
Let's Make Your Next Project Easier to Deliver
Talk to us about how Prefabricated Solutions can support your next project from design through to delivery.
Whether you need early design input, BIM coordination, offsite manufacture, or install-ready modular systems, our team can help reduce complexity before it reaches site.
Get In Touch